WernerCo Invests Over $1.8M at its Maldon UK Facility

May 23, 2016

WernerCo, the UK’s leading manufacturer of professional ladders and access towers, invests over $1.8m at its Maldon UK facility strengthening its position in the market.

At the heart of the investment sits the installation of a new BLM Adige Fibre Optic Laser Cutter, used for cutting treads for WernerCo’s leading fibreglass stepladders, stiles for box section extension ladders and BoSS access tower components.

John Darby, WernerCo UK Manufacturing Engineering Manager, said: “The state of the art machine from Italy was an investment of over $1.2m and forms part of the overall production site improvements in WernerCo’s Maldon UK plant.

“The investment in this second laser cutting machine prevents any need for outsourcing and provides an increase in capacity to support growth. The new machinery enables cutting for the D-Rung ladder stiles and GRP (Glass Reinforced Plastic) treads and horizontals. More critically this investment improves and streamlines production processes, following the production lines moving from our Belper site.”

To support the overall improvements in operational efficiency at the Maldon plant, over 25,000 sq.ft of storage buildings have been added for component storage, including a 10,000 sq.ft dedicated extrusion store.

In November 2015, WernerCo opened a new National Distribution Centre in Burton Upon Trent, which saw the move of finished ladders from Maldon and Belper. This new centrally located facility provides distribution and collection facilities to WernerCo’s UK customer base.

As a result, over 36,000 sq.ft of production floor in Maldon has now been relayed to optimise production efficiency and to absorb the volume from the Belper closure on course for later this year.

WernerCo has invested over $100k in increased nitrogen generation, which is used in the aluminium laser cutting production, making the company self-sufficient in nitrogen generation. In addition the company has also improved external storage, general facilities and parking.

Nick Platt, EMEA VP Operations, said: “WernerCo has production facilities all over the world, and it’s been great to see the investment in manufacturing in our UK business.

“We are looking forward to seeing the results of the investments and improvements at Maldon in terms of quality, speed and efficiency at the plant. We’re also investing in global operations, like Vietnam, where we have just installed a new $5m aluminium extrusion machine, predominantly to supply ladders for the UK market.”


WernerCo is a privately owned, fully-integrated, international manufacturer and distributor of climbing products, fall protection equipment and jobsite, truck and van storage equipment. WernerCo has manufacturing, warehousing, sales and distribution facilities in the United States, Australia, Canada, China, Mexico, Vietnam and the United Kingdom.  WernerCo’s international headquarters is in Schaffhausen, Switzerland and it operates under the Youngman, BoSS, ABRU® Christmas Opening Times and Werner brands throughout Europe. For more information visit

Ladder Type - Different types of ladders are designed to keep you safe and productive when climbing or standing. Using the wrong style of ladder or simply ignoring the limitations of climbing equipment can result in a fall or serious injury.
Reach Height – Height is referring to the actual ladder height. Reach Height is the maximum reach attainable by the user (assuming a user height of 1.75m (5'9")
Load Capacity – Ladders are designed to safely hold up to a specific amount of weight. Load Capacity specifies the maximum safe weight on the ladder including a person's fully clothed weight plus the weight of any tools and materials that are carried onto the ladder.
Type – Abru ladders are designed to British Standards. This classifies the ladder according to the type of use and loading levels they are capable of withstanding. Type can be defined as Heavy Duty, Light Trade or Domestic.